Sand Mixing

The Omega 200 continuous sand mixer is an entry-level machine that gives high-mixing efficiency at a competitive price. The II series foundry mixer provides a cost-effective solution for your continuous mixing needs. The Omega 200 can be supplied in both pivotal or articulated form, with the latter featuring either a screw arm or belt arm. Mixing outputs range from 3-10 tonnes per hour (TPH), ideal for smaller foundries and catering for a number of individual customer requirements. The split tube mixing trough and removable shaft ensure the system is easily maintained for greater longevity. The pivotal mixer can be supplied with either the BASIC panel which excludes a PLC and has manually adjustable pumps or, if preferred, we can offer the PLUS panel which includes a PLC and all of the latest features. For more information on our continuous mixers get in touch with our experienced team today.

​

• 3-10TPH

• Cost-effective mixing solution

• Removable shaft for easy cleaning and maintenance

• BASIC and PLUS control panel options

Omega Sinto has developed the Omega 300 continuous mixer as a step up from our original II series model. Ideal for slightly larger foundries, the Omega 300 has an output range of between 3 and 60 tonnes per hour (TPH). Using tungsten carbide tipped half-moon blades, our continuous mixer prepares sand quickly and efficiently. We supply the Omega 300 in pivotal and articulated form with the latter featuring either a screw or belt arm. All of our mixers can be altered to meet specific requirements, offering a truly bespoke solution for your foundry. With easy opening doors, protected by a safety key, this continuous mixer is extremely easy to clean and maintain. The air assist function helps to atomise the chemicals ensuring an improved mixing quality. All of our continuous foundry mixers come complete with state-of-the-art control panels providing improved handling for all foundries.

​

• 3-60TPH

• Blade design especially suitable for angular and easily damaged sands

• Optimised mixing for the lowest binder levels

• Easy opening door for accessible maintenance and cleaning

• Robust design with safety key protection

• Half-moon blades tipped with tungsten carbide

• Air assist chemical additions with individually adjustable pressures

The Omega 400 is the newest model in our continuous mixer range. We at Omega Sinto have developed the high-end IV series to cater for more advanced metal casting foundries looking for a robust sand mixing solution. Supplied in three different forms to adhere to the individual requirements of our customers the Omega 400 is extremely versatile. The pivotal mixer has an output range of 3-100TPH and the articulated mixers, both screw and belt arm, offer an output range of between 10-100TPH. The Omega 400 features an offset discharge which allows the smooth discharge of quality mixed sand and can also feature an optional integrated fumematic. The reversible turbo blade is tungsten tipped on both sides for an extended life-span and can be easily changed if needed. This low maintenance continuous mixer can deliver ultra-high-speed mixing for the most demanding of foundries.

​

• 3-100TPH

• Extremely low binder levels achievable

• Offset discharge for improved flowability of sand and reduction in sand build up

• Reversible tungsten tipped turbo blade giving ‘twice’ the operating life

• Ultra-high-speed mixing

• Optional extras including integrated fumematic

As a world-leading supplier of foundry machinery, Omega Sinto has a number of high-end continuous foundry mixers available for any sized business. Our speciality mixers have been developed to provide extended mobility, reach and coverage compared with our standard continuous mixers. We have five various speciality mixers which can be altered to suit any foundry’s exact requirements. The portable mixer enables the mixing of speciality sands in multiple locations, suitable for smaller foundries who do not have the need for multiple sand mixers. We also supply a three-arm mobile mixer for large pit moulding with extended reach and coverage as well as a three-arm variable height mixer. Omega Sinto also manufactures and supplies variable height mixers to reduce the need for moulding pits, helping to keep foundry costs low as well as the double trough mixer which is ideal for facing and backing applications with both chromite and silica sand.

​

• Portable mixers for easy movement throughout the foundry

• Variable height mixers

• Mobile mixers designed to suit the applications

• Three-arm mobile mixers for extended reach and coverage

• Three-arm mixer and variable height mixers

• Double trough mixers for chromite facing and silica backing

Omega Sinto’s capabilities go beyond manufacturing standard foundry machinery. Our RFID pattern recognition system has been specifically developed with innovative technology to aid production in the metal casting industry. Integrating an RFID pattern recognition system into your current workflow could increase production, reduce overall material consumption and improve the consistency and quality of final materials. Every foundry requires their own unique recipes and with RFID pattern recognition, it has become easier to ensure mixers are producing the exact blend needed. The RFID tag is simply embedded into the pattern and once programmed, gives the mixer and compaction table the exact recipe automatically without the need for further input. The RFID system features Auto Teach for easy programming which features a range of clear operational screens and includes job card integration into each recipe. Remote PC access to detailed reports comes as standard and can offer insights into material consumption and costs, as well as production quantities and costs.